Projectile DEPARTMENT BUILDOUT

Restoring supply. Building internal capability. Delivering production under pressure.
Emergency operational buildout | Full-scope execution

The Situation

  • Primary bullet supplier shut down without warning

  • Immediate risk of production stoppage

  • No internal casting capability in place

  • Zero infrastructure, equipment layout, or trained personnel

  • Urgent demand from ownership to restore supply

What Was Done

  • Department Creation
    Converted unused space into a fully operational casting facility

  • Infrastructure Buildout
    Coordinated HVAC, ventilation, and electrical under tight constraints

  • Process Development
    Designed casting workflows, quality standards, and production methods

  • Training & SOPs
    Trained personnel and built all operational documentation from scratch

  • Vendor Execution
    Leveraged relationships to accelerate equipment, materials, and install timelines

Strategic Impact

  • Eliminated dependency on external casting suppliers

  • Restored production continuity under urgent conditions

  • Created long-term internal manufacturing capability

  • Increased control over quality, cost, and output

  • Delivered sustained efficiency gains beyond original supplier performance

Key Results

Bullet supply restored in weeks
Fully operational casting department built from zero
300% efficiency vs previous supplier
Internalized critical supply chain function

Closing

Built under pressure. Delivered without delay.
Operational capability where none existed.

Next

Throughput